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Introduction Manual quality control in manufacturing costs the global industry an estimated $170 billion annually in labor, defect escapes, and rework according to a 2024 Deloitte Manufacturing Quality Report. AI visual inspection addresses this cost by automating defect detection at production speed with accuracy that matches or exceeds trained human inspectors on specific defect categories. This guide covers what AI visual inspection is, how it works technically, and why manufacturers who switch from manual QC are reporting measurable improvements in defect rates and operating costs. What is AI visual inspection and...